Industrial gears and moving components often face heavy loads, harsh environments, and constant exposure to moisture and contaminants. Conventional lubricants frequently fail to maintain adequate film strength, leading to wear, corrosion, and unexpected downtime.
LUBRIPLATE Gear Shield Extra Heavy is a high-performance gear lubricant designed for demanding, heavy-duty applications where standard greases fall short. Its thick, adhesive formulation stays in place, resists water, and provides superior wear protection under extreme loads.
This article highlights the key features, benefits, and applications of LUBRIPLATE Gear Shield Extra Heavy, helping you understand where it delivers the best performance.
Common Gear Lubrication Challenges in Industrial Environments
Industrial gear systems often operate under extreme loads that place constant stress on gear teeth and sliding surfaces. Without proper lubrication, this stress accelerates wear and shortens equipment lifespan.
Many industrial applications expose gears to water, dust, and abrasive contaminants. These conditions can cause lubricants to wash away or lose effectiveness, leading to corrosion and increased friction.
Maintaining adequate lubricant film thickness is another major challenge, especially in slow-moving or heavily loaded gears. Thin or unstable films fail to protect contact surfaces under pressure.
In heavy-duty industries, frequent relubrication increases labor costs and equipment downtime. Inconsistent lubrication can also result in uneven wear and unexpected mechanical failures.
As equipment demands increase, industries require lubricants that stay in place, resist harsh conditions, and provide long-lasting protection under heavy loads.
Overview of LUBRIPLATE Gear Shield Extra Heavy
LUBRIPLATE Gear Shield lubricants are designed to meet the demands of industrial gear applications that require reliable, long-lasting protection. The product line is available in multiple thickness grades, allowing users to select the appropriate film strength for their operating conditions.
One key advantage of the Gear Shield range is ease of application. These lubricants are ready to use straight from the container and do not require heating, simplifying maintenance procedures and reducing application time.
LUBRIPLATE Gear Shield Extra Heavy stands out as a very thick, highly adhesive grease formulated for severe service conditions. Its strong staying power and resistance to water help maintain a protective lubricant film even in harsh environments.
The formulation includes additives that enhance wear protection under heavy loads, making it suitable for slow-moving or heavily stressed components. This helps reduce metal-to-metal contact and extend the service life of gears and sliding surfaces.
Across various industries, LUBRIPLATE Gear Shield Extra Heavy has demonstrated reliable performance on heavily loaded equipment, large open gear systems, and demanding mechanical assemblies. Its versatility also makes it a dependable choice for applications such as fifth wheel lubrication where adhesion and durability are essential.
LUBRIPLATE Gear Shield Extra Heavy is available in a variety of convenient packaging options to suit different industrial needs. These include cartons of 40/10.5 oz caulk cartridges, 35 lb pails, 120 lb quarter-size drums, 425 lb full-size drums, and cartons of 12/11 oz aerosol cans, providing flexibility for both small-scale maintenance and large-scale operations.
Technical Features of LUBRIPLATE Gear Shield Extra Heavy
The performance of a heavy-duty gear lubricant depends on its physical properties, formulation, and suitability for severe operating conditions. The following technical features highlight what makes LUBRIPLATE Gear Shield Extra Heavy effective in demanding industrial applications.
- Multiple Thickness Grades
LUBRIPLATE Gear Shield lubricants are available in different thickness levels to suit varying operating demands. This allows users to select the appropriate film strength based on load, speed, and environmental conditions.
- Ready-to-Use Application
The product is applied as supplied and does not require heating before use. This simplifies maintenance procedures and reduces application time and safety risks.
- Lithium-Based Formulation
LUBRIPLATE Gear Shield Extra Heavy uses a lithium soap base that provides excellent mechanical stability and durability. This base contributes to strong performance in heavy-duty and high-load applications.
- NLGI Grade 2.5–3 Consistency
With an NLGI rating between 2.5 and 3, the grease has a very thick, tacky consistency. This helps it remain in place on heavily loaded gears and sliding surfaces.
- Worked Penetration
The worked penetration range of 235–260 indicates a firm structure suitable for severe service. This consistency supports sustained lubrication under high pressures and slow-moving components.
- Strong Adhesion and Stay-Put Properties
The grease is formulated to adhere firmly to metal surfaces. This reduces lubricant loss and maintains a protective film even in exposed or demanding environments.
- Waterproof and Corrosion-Resistant
LUBRIPLATE Gear Shield Extra Heavy resists water intrusion that can wash away conventional lubricants. This protection helps prevent rust and corrosion in wet or harsh operating conditions.
- Solid Fillers for Wear Protection
The formulation includes solid fillers that enhance protection under extreme loads. These additives help reduce metal-to-metal contact and minimize surface damage.
- High Dropping Point
The grease has a dropping point of approximately 370°F (188°C), allowing it to withstand elevated temperatures without breakdown. This ensures stability during heavy-duty operation.
- Aerosol Application Option
When supplied in aerosol form, the product features a secure dual-spray nozzle for controlled application. This improves accuracy, reduces waste, and enhances operator convenience.
Applications of LUBRIPLATE Gear Shield Extra Heavy
LUBRIPLATE Gear Shield Extra Heavy is engineered for industrial applications where extreme loads, slow speeds, and harsh operating environments demand a highly adhesive lubricant. Its thick, tacky formulation allows it to perform reliably across industries requiring long-lasting gear and surface protection.
- Heavy-Duty Open Gear Drives
The grease is well suited for large open gear systems operating under high load and continuous service. Its ability to maintain a protective film helps extend gear life compared to conventional compounds.
- Mining, Quarrying, and Slag Handling Equipment
LUBRIPLATE Gear Shield Extra Heavy performs effectively on dipper sticks, racks, and pinions exposed to abrasive materials. Its strong adhesion helps protect components used in strip mining, stone quarrying, and slag-handling operations.
- Construction and Highway Equipment
The product is widely used on heavily loaded components in construction machinery. Its resistance to wear and washout supports reliable operation in demanding outdoor environments.
- Chemical and Process Industry Gear Systems
Large open gear drives in chemical and industrial processing facilities benefit from the grease’s ability to reduce wear and prolong service life. Its stable lubrication performance supports continuous operation under challenging conditions.
- Heavy-Duty Material Handling and Forklift Equipment
The grease is suitable for lubricating heavily loaded slides and moving components on large industrial vehicles. Its thick consistency ensures lubrication remains effective where other greases fail.
- Military and Specialty Vehicle Slides
LUBRIPLATE Gear Shield Extra Heavy has proven effective on sliding components of large specialty vehicles, including those designed for defense applications. Its ability to remain in place under load makes it suitable for critical-duty equipment.
- Fifth Wheel Lubrication
The product is also an excellent choice for fifth wheel applications requiring strong adhesion and long-term wear protection. Its tacky nature helps reduce friction while maintaining smooth articulation.
Buying LUBRIPLATE Products from PE Energy
PE Energy is an authorized supplier of LUBRIPLATE products, ensuring customers receive genuine lubricants that meet the manufacturer’s high standards for quality and performance. Buying from authorized suppliers is essential, as it guarantees product authenticity, consistent performance, and protection against counterfeit lubricants.
PE Energy offers competitive pricing and flexible bulk supply options, helping procurement teams manage lubrication costs while maintaining uninterrupted operations. Bulk purchasing also reduces downtime and enhances supply reliability for maintenance-intensive environments.
In addition to Gear Shield products, PE Energy supplies a wide range of LUBRIPLATE’s most trusted greases. Whether you need LUBRIPLATE 105 grease, Lubriplate 130-AA, Lubriplate 630-AA, or any other LUBRIPLATE lubricant, PE Energy provides reliable access to the products engineers and maintenance teams depend on.
Contact PE Energy today to request a quote on the LUBRIPLATE Gear Shield Extra Heavy and ensure your equipment benefits from dependable lubrication, improved performance, and long-term operational efficiency.